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Intellect Worker Machinery Co., Ltd.

Hyper torque tester, 6-in-1 torque tester, and torque & ratchet wrench tester

2016/03/28 | By Ken Liu | INTELLECT WORKER MACHINERY CO., LTD.

Intellect Worker makes hyper-torque testers for wrenches.
Intellect Worker makes hyper-torque testers for wrenches.
Intellect Worker Machinery Co., Ltd. is an indispensable, specialized supplier to any maker of torque wrenches and tools who is conscious about precision. It supplies hyper-torque testers including the TQ025 high-frequency dynamic torque fatigue tester, the IWM-TWR-U-TQW001 6-in-1 torque tester, and IWM-TQWR100 torque & ratchet wrench testers, all of which feature in-house designs and carry the company's own brand.

TQ025 boasts maximum test frequency up to 600 cycles per minute or 10 Hertz, and can complete a 50,000-cycle test in only 84 minutes.

This test tool comes with an automatic motor-driven aperture positioning design to greatly enhance operational convenience, and conducts torque and stress tests simultaneously to offer wider scope of result and functionality with an added parameter being tested. 

Its computer-free man-machine interface enables instant power-on testing and the optional foreign languages on the control panel make it more internationally-friendly to ease operation by workers of different countries. 

TQ025, with SGS calibration documentation, is suitable for testing tools rated sub-250 N-m torque (e.g. power and manually operated screwdrivers). The ability to reset torque makes the test tool the best in terms of simulating manual operation of power-driven hand tools.

It is the most cost-efficiency torque-fatigue tester that minimizes input of labor and time, electrical consumption. Its stable torque output ensures highly accurate test results, which are tallied on standard report and Excel formats (installation of Excel program required).

IWM-TQWR100 achieves optimized practicality and user-friendliness, with its built-in camera showing torque data of electronic torque wrenches via on-board display screen for convenient reference by operator.

One-touch design enables operator to press a single START key to activate the automatic test program, and the safety shield keeps operator from being injured while running the test program.

Two servo motors enable IWM-TQWR100 to simulate human-like operation in mechanical testing, with servo motor 1 releasing the ratchet gear directly without the disadvantage of typically bulky torque testers taking up too much space to enable testing in tight setting, and servo motor 2 simulating human movement to turn wrench handle.

Releasing the ratchet gear at one end and turning a wrench handle at the other enable near-perfect simulation of manual operation of the tool to test for mechanical fatigue.

The testing jig is easily movable to and fro with adjustable travel to suit the dimension of a wrench being tested.

Optional foreign languages are on the control display panel to ease operational convenience of workers from various nations. Automatic calibration is optional and has to be ordered with special types of electronic torque wrenches.

IWM-TWR-U-TQW001 6-in-1 torque tester is integrated with a patented technology to combine six functionalities in one machine, which results in a test tool that effectively reduces footprint and volume relative to traditional testers, a sought-after feature for operators looking for versatility, cost-reduction especially in plants with smaller floor area.

With the patented technology, an object being tested automatically moves to an operator to enhance efficiency. Torque is sensed at one end and force is applied on a wrench at the other to simulate real-world, manual operation of a tool.

The tester comes with easy-to-operate PC interface, enabling an operator to pre-set parameters and do post-test analysis of graphic data.

This machine is highly flexible in terms of scalability, with any number of test modules available as option. The modules are easy and quick to remove and interchange to make the 6-in-1 tester truly versatile for use on typical wrenches, ratchet wrenches, and torque wrenches.

Other optional accessories include simulated-manual-operation testing and PC-linked camera for monitoring objects being tested.

Intellect Worker Machinery Co., Ltd.

46 XinPing Street, Dali Dist., Taichung City, Taiwan 41241;

Tel:886-4-2483-5930;

Fax:886-4-2483-7015;

E-mail:iwm.corp@gmail.com, lucky890016888@gmail.com;

Website:www.iwmiwm.com